1500kg-2000kg/hr PET bottle washing line – inclined conveyors feeding the blue processing units

1500kg-2000kg/hr PET bottle washing line

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This is a standard 1,500-2,000 KG/H PET bottle washing line we designed for a client in the U.S.A and can reach slightly higher capacities if we upgrade several pieces of equipment.

PET Washing Line Diagram

1500kg-2000kg/hr PET bottle washing line – 1500–2000 kg/h equipment layout drawing[click to enlarge diagram]

Machinery List / Specifications / Quotation

The figures below describe the listed configuration. Actual throughput and utility needs depend on feedstock and operating conditions; installed power is not measured operating consumption. Confirm equipment scope, options and performance requirements in the written project quotation.

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Machine Description Specifications
1. Belt conveyor (PSL-1000, 1 set) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3.7KW
4) reduction ratio: 1: 30
5) drive roll diameter; φ273㎜
6) belt linear velocity 0.63m/s
2. Bag opener(with bounce separator, CBJ, 1 set) 1) power: 5.5kw
2) reduction ratio: 1:35
3) main shaft rotating speed: 42rpm
4) turning diameter: φ390㎜
5) main machine material: Q235
6) putting platform dimension: 1900×2500㎜
7) feeding mouth dimension: 1800×2200㎜
3. Belt conveyor (PSL-1000, 1 set) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3.7KW
4) reduction ratio: 1: 30
5) drive roll diameter; φ273㎜
6) belt linear velocity 0.63m/s
4. Wet Label remover (TB-800, 1 set) 1) Drum diameter φ1000㎜
2) Drum Length 4500㎜
3) Rotary speed 500
5) Material 45
6) Motor power 22KW
5. Belt conveyor (PSL-1000, 1 set) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3.7KW
4) reduction ratio: 1: 30
5) drive roll diameter; φ273㎜
6) belt linear velocity 0.63m/s
6. Sorting conveyor (FXPS, 1 set) A. Sorting conveyor, frequency control, 2 sets
1) belt width: 600㎜
2) belt material: PVC
3) motor power: 1.5 KW
4) roller diameter: φ240㎜
5) belt linear velocity 0-1.25m/s
6) belt conveyor length: 8000㎜
B. Reverse conveyor
1) belt width: 400㎜
2) belt material: PVC
3) motor power: 1.5 KW
4) roller diameter: φ240㎜
5) driven roller diameter: φ215㎜
6) belt linear velocity 0-1.25m/s
7) belt conveyor length: 8000㎜
7. Belt conveyor (PS-800, 1 set) 1) belt width: 800㎜
2) belt material: PVC
3) motor power: 2.2KW
4) reduction ratio: 1: 30
5) drive roll diameter; φ273㎜
6) belt linear velocity 0.63m/s
8. Crusher (SWHB1000, 2 sets) 1) main motor 75KW
2) cutter head rotary diameter: φ630㎜
3) cutter head width: 980㎜
4) No.of rotating knife: 10 pcs
5) No.of stating knife: 4 pcs
6) cutter material: SKD11
7) cutter head rotating speed: 462rpm
8) cutter head material: 45 steel
9) screen mesh: φ16㎜
10) mechanical change screen: 0.75KW
11) capacity: 800-1000kg/h
12) transmission power: 2.2KW
13) gear reducer model: NMRV130-20
14) screw conveyor rotating speed: 72.5rpm
15) screw vane diameter: φ250㎜
16) screw space: 200㎜
17) screw material: stainless steel
9. Screw conveyor 1 (LX-390, 1 set) 1) motor power: 3.7KW
2) screw conveyor rotating speed: 20-72.5rpm adjustable
3) screw vane diameter: φ390㎜
4) screw stroke: 300㎜
5) screw material: stainless steel
6) frame material: carbon steel
10. Washing tank (QXC1500, 1 set) 1. Width inside: 1500㎜
2. Total length: 4500㎜
3. Material: stainless steel
4. Frame material: carbon steel
5. Bottom screw motor: 5.5KW
6. Lifting dirt screw motor power: 3.7KW (one of it’s frequency control)
7. Main motor power: 0.37KW
8. Well distributed motor power 2.2KW
11. Cooking Boiler (ZG1700, 2 sets) 1) motor power: 7.5KW
2) reducer model: BLD5-71-7.5
3) agitating shaft rotating speed: 20rpm
4) boiler material: stainless steel
5) transmission power: 3.7KW
6) reducer model: NMRV110-20
7) screw rotating speed: 20-72.5rpm, frequency control
8) screw vane diameter: φ287㎜
9) screw spacer: 200㎜
10) screw material: stainless steel
12. High speed Friction machine (HXJ800, 1 set) 1) rotor rotary diameter: φ524㎜
2) rotor material: carbon steel
3) rotor rotating speed: 960rpm
4) No. of rotor vane: 24 pcs
5) washer body: stainless steel
6) effective washing length: 2800㎜
7) motor power; 45KW
8) conveying angle: 15°
9) driving way: belt drive
13. Screw conveyor 1 (LX-390, 1 set) 1) motor power: 3.7KW
2) screw conveyor rotating speed: 20-72.5rpm adjustable
3) screw vane diameter: φ390㎜
4) screw stroke: 300㎜
5) screw material: stainless steel
6) frame material: carbon steel
14. Washing tank (QXC1500, 1 set) 1. Width inside: 1500㎜
2. Total length: 4500㎜
3. Material: stainless steel
4. Frame material: carbon steel
5. Bottom screw motor: 5.5KW
6. Lifting dirt screw motor power: 3.7KW (one of it’s frequency control)
7. Main motor power: 0.37KW
8. Well distributed motor power 2.2KW
15. Dewatering machine (HTS800, 1 set) 1) main motor power: 45KW
2) machine inside material: stainless steel
3) rotor rotary diameter: φ850㎜
4) rotor material: carbon steel
16. Hot air conveyor (RSJ800, 1 set) 1) pipe diameter: φ159㎜
2) blower power: 5.5KW
3) pipe material: stainless steel
4) blower model: 6-30 -4.7A
5) heating power: 48KW
17. Finished product Silo (LC-2, 1 set) 1) silo material: stainless steel
2) silo volume: 2.5m3
Capacity: 1,500 -2,000 KG/h

Ordering

  1. Quotation is for FOB Port of Shanghai.
  2. Payment Terms: 30% of the total contract price as down payment (T/T). The balance 70% of total contract price should be paid upon picking up the goods (T/T).
  3. Delivery: 60-90 working days after receiving the down payment.
  4. Warranty: One Year
  5. Packing: Wooden Cases
  6. The spare parts are available upon request.