500 KG/H PET Washing Line – washing and separation units arranged on the factory floor

500 KG/H PET Washing Line

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This is a standard 500 KG/H PET bottle washing line we designed for a client in the U.S.A and can reach slightly higher capacities if we upgrade several pieces of equipment.

PET Washing Line Diagram

500 KG/H PET Washing Line – 500 kg/h equipment layout drawing[click to enlarge diagram]

Machinery List / Specifications / Quotation

The figures below describe the listed configuration. Actual throughput and utility needs depend on feedstock and operating conditions; installed power is not measured operating consumption. Confirm equipment scope, options and performance requirements in the written project quotation.

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Machine Description Specifications
1. Belt Conveyor (1 set) Carrying the bottles into label remover
Width of belt: 590mm
Basic material of belt: 3mm PVC
Motor power and brand: 2.2KW Dazhong
Length of transportation:4500mm
With magnetic drum
The thickness of steel plate:3mm
2. Bottle label remover (1 set) Removing the labels from bottles
Motor power and brand: 18.5KW Dazhong
Roller diameter: 800mm
Length: 2500mm
The parts in contact with material are made from Stainless steel.
Overall size:2500*1200*1800mm(L*W*H)
Weight:1900kg
The thickness of steel plate:6mm
3. Manual sorting conveyor (1 set) Separate the bottles in color or PVC bottles by hands
Belt width: 800mm
Belt Length: 6000mm
Motor power and brand:2.2KW Dazhong
Size: 6000*800*1200mm
Weight: 890kg
Belt thickness: 3mm
The thickness of steel plate: 3mm
4. Belt conveyor (1 set) Waste bottles feeding
Width of belt: 690mm
Basic material of belt: PVC
Motor power and brand: 1.5KW Dazhong
Length of transportation:4500mm
Belt thickness:3mm
The thickness of steel plate:3mm
5. Crusher (1 set) Bottle size reduction
Motor power and brand: 37KW Dazhong
Diameter of hole of screen sieve:17mm
Cover opening: electrical
Qty. of rotary blades: 10 pc
Qty. of stationary blades: 4 pc
Basic material of blades: SKD11
Rotation speed of blade: 462RPM
The thickness of steel plate:30mm
6. Screw conveyor (1 set) PET flakes transfer
Motor power: 3KW
Dia. of screw: 300mm
Effective length:3300mm
Part contact with raw material: stainless steel
7. Floating washer (1 set) Cleaning flakes and separating most contamination and caps via density
Width : 1320mm
Effective length:4500mm
Power of pushing drum:3KW*2
Motor power of bottom screw: 2.2KW
Diameter of screw:300mm
Part contact with raw materials: 3mm stainless steel
Lifting screw motor power:3KW
Lifting screw diameter:300mm
Lifting Screw length:3300mm
Lifting screw Material:4mm Stainless steel
Motor brand:Dazhong
8. Hot washer (1 set) Clean the PET flakes via hot water
Motor power and brand: 7.5KW Dazhong
Dimension of hot washer: 1650mm
Volume of hot chamber≈4.5m3
Part contact with raw materials: 3mm stainless steel
9. Screw conveyor (1 set) PET flakes conveyed into high speed friction washer
Motor power and brand: 3KW Dazhong
Dia. of screw:300mm
Effective length:3200mm
Part contact with raw materials: 4mm stainless steel
10. High speed friction washer (1 set) Clean the flakes via friction
Motor power and brand: 30KW Dazhong
Rotary speed of screw: 1440Rpm
Part contact with raw materials: stainless steel
The thickness of steel plate:3mm
11. Floating washer (1 set) Cleaning flakes and separating most contamination and caps
Width : 1320mm
Effective length:4500mm
Power of pushing drum:3KW*2
Motor power of bottom screw: 2.2KW
Diameter of screw:300mm
Part contact with raw materials: 3mm stainless steel
Lifting screw motor power:3KW
Lifting screw diameter:300mm
Lifting Screw length:3300mm
Lifting screw Material:4mm Stainless steel
Motor brand:Dazhong
12. Dewatering machine(1 set) Dry the PET flakes via centrifugal force
Motor power: 7.5KW
Rotary speed: 1440rpm
The power of pushing screw:1.5KW
Part contact with raw materials: 3mm stainless steel
13. Hot air dryer (1 set) Hot air drying
Heating power: 36KW
Motor power: 7.5KW Dazhong
Pipe diameter:168mm
Pipe material:1.5mm Stainless steel
14. Label separator (1 set) Removing the left labels or dust via air suction
Motor power of air blower: 7.5KW
Motor power of air suction:4KW
Part contact with raw materials: 5mm stainless steel
15. Finished product silo (1 set) Storage silo for PET flakes
Material of storage silo: 2mm stainless steel
Volume:2m3
Part contact with raw materials: stainless steel
16. Electric cabinet Electric control for the whole ine
Electric control component: SIMENS,TECO and DELIXI
Motor brand for the whole line:Dazhong
Capacity: 500 KG/h

Ordering

  1. Quotation is for FOB Port of Shanghai.
  2. Payment Terms: 30% of the total contract price as down payment (T/T). The balance 70% of total contract price should be paid upon picking up the goods (T/T).
  3. Delivery: 60-90 working days after receiving the down payment.
  4. Warranty: One Year
  5. Packing: Wooden Cases
  6. The spare parts are available upon request.