2000-2500 KG/H PET Bottle Washing Line – operators on the elevated sorting platform

2000-2500 KG/H PET Bottle Washing Line

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2000–2500 kg/h PET washing line – trommel and green belt conveyors in the assembly hall

This is Amstar’s standard 2,000 – 2,500 KG/H PET bottle washing line we designed for a client in Argentina and can reach slightly higher capacities if we upgrade several pieces of equipment.

PET Washing Line Diagram

2000–2500 kg/h PET bottle washing line layout drawing (plan and elevation)
[click to enlarge diagram]

Machinery List / Specifications / Quotation

The figures below describe the listed configuration. Actual throughput and utility needs depend on feedstock and operating conditions; installed power is not measured operating consumption. Confirm equipment scope, options and performance requirements in the written project quotation.

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Machine Description Specifications Qty (piece)
1. Debaler Machine
(model#CBJ)
1) return cycloid motor: 5.5kw
2) reduction ratio: 1:35
3) main shaft rotating speed: 42rpm
4) turning diameter: φ390㎜
5) main machine material: Q235
6) putting platform dimension: 1900×2500㎜
7) feeding mouth dimension: 1800×2200㎜
1
2. Belt Conveyor 1 (model#PS-L-1000) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3.7KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ273㎜
6) belt linear velocity: 0.63m/s
1
3. Trommel (model#GX1500) 1) diameter: φ1500㎜
2) length: 4500㎜
3) material: carbon steel
4) degree of inclination: 5°
5) geared motor: 5.5KW
6) reduction ratio: 1:17
1
4. Belt Conveyor 2 (model#PS-L-1000) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3.7KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ273㎜
6) belt linear velocity: 0.63m/s
1
5. Sorting Conveyor (model#FXPS) A. Sorting conveyor (two sets)
1) belt width: 600㎜
2) belt material: PVC
3) motor power: 1.5 KW
4) roller diameter: φ240㎜
5) belt linear velocity: 0-1.25m/s
6) belt conveyor length: 11500㎜

B. Reverse conveyor
1) belt width: 600㎜
2) belt material: PVC
3) motor power: 1.5 KW
4) roller diameter: φ240㎜
5) belt linear velocity: 0-1.25m/s
6) belt conveyor length: 11600㎜

1
6. Belt Conveyor 3 (model#PS-L-1000) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ273㎜
6) belt linear velocity: 0.63m/s
1
7. Belt Conveyor 4 (model#PS-L-1000) 1) belt width: 1000㎜
2) belt material: PVC
3) motor power: 3.7KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ273㎜
6) belt linear velocity: 0.63m/s
7) driven roller diameter: φ320㎜
2
8. Granulator (model#SWHB1200) 1) main motor: 45KW
2) cutter head rotary diameter: φ630㎜
3) cutter head width: 1150㎜
4) No.of rotating knife: 10 pcs
5) No.of stating knife: 4 pcs
6) cutter material: SKD11
7) cutter head rotating speed: 462rpm
8) cutter head material: 45 steel
9) screen mesh: φ95㎜
10) hydraulic open feeding hopper/ hydraulic screen changer
11) hydraulic station power: 2.2KW
12) capacity: 800-1000kg/h
13) transmission power: 3KW
14) gear reducer model: NMRV130-30
15) screw conveyor rotating speed: 20-72.5rpm adjustable
16) screw vane diameter: φ250㎜
17) screw space: 200㎜
18) screw material: stainless steel
2
9. Screw Conveyor 1 (model#LX-390) 1) motor power: 3.7KW
2) screw conveyor rotating speed: 20-72.5 rpm
3) screw vane diameter: φ390㎜
4) screw stroke: 300㎜
5) screw material: stainless steel
6) frame material: carbon steel
1
10. Film and Flake Separator (model#PMFL) 1) material: stainless steel
2) frame material: carbon steel
1
11. Wind-Sending System (model#FS) 1) blower motor: 3KW
2) pipe diameter: φ159㎜
3) pipe material: stainless steel
1
12. Storage For Labels (model#GLC-1) 1) storage material: stainless steel
2) volume: 1m3
1
13. Screw Conveyor 2 (model#LX-320) 1) motor power: 3.7KW
2) screw conveyor rotating speed: 20-72.5 rpm
3) screw vane diameter: φ390㎜
4) screw stroke: 280㎜
5) screw material: stainless steel
6) frame material: carbon steel
1
14. Washing Tank (model#QXC1500) 1) Width inside: 1500㎜
2) Total length: 5000㎜
3) Material: stainless steel
4) Frame material: carbon steel
5) Bottom screw motor: 5.5KW
6) Discharge material screw motor: 3.7KW
7) Lifting dirt screw motor power: 3KW
8) Main motor power: 3KW
3
15. Hot (Boiler) Washer (model#ZFL800) 1) motor power: 7.5KW
2) reducer model: BLD5-71-7.5
3) agitating shaft rotating speed: 20rpm
4) heating power: 60KW
5) boiler material: stainless steel
6) transmission power: 3.7KW
7) reducer model: NMRV110-20
8) screw rotating speed: 20-72.5rpm, adjustable
9) screw vane diameter: φ290㎜
10) screw spacer: 200㎜
11) screw material: stainless steel
2
16. High Speed Friction Washer (model#HXJ800) 1) rotor rotary diameter: φ524㎜
2) rotor material: carbon steel
3) rotor rotating speed: 960rpm
4) No. of rotor vane: 24 pcs
5) washer body: stainless steel
6) effective washing length: 2800㎜
7) motor power: 37KW
8) conveying angle: 15°
9) driving way: belt drive
1
17. Screw Conveyor 3 (model#LX-320) 1) motor power: 3.7KW
2) screw conveyor rotating speed: 20-72.5rpm adjustable
3) screw vane diameter: φ320㎜
4) screw stroke: 280㎜
5) screw material: stainless steel
6) frame material: carbon steel
1
18. De-watering Machine (model#HTS800) 1) main motor power: 75KW
2) machine inside material: stainless steel
3) rotor rotary diameter: φ850㎜
4) rotor material: carbon steel
1
19. Thermal Dryer (model#RSI800) 1) pipe diameter: φ159㎜
2) blower power: 5.5KW
3) pipe material: stainless steel
4) blower model: 9-19 NO.4X5
5) heating power: 30KW
2
20. Cyclone Separator (model#FL1200) 1) separator diameter: φ1000㎜
2) material: stainless steel
1
21. Finished Product Silo (model#GLC-2) 1) silo material: stainless steel
2) silo volume: 1m3
2
22. Belt Conveyor for Waste (model#PS-800) 1) belt width: 800㎜
2) belt material: PVC
3) motor power: 2.2KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ273㎜
6) belt linear velocity: 0.63m/s
7) driven roller diameter: φ323㎜
1
23. Electric Panel 1
Totals Installed Power: 436KW
Capacity: 2,000 – 2,500 KG/h

Ordering

  1. Quotation is for FOB Port of Shanghai.
  2. Payment Terms: 30% of the total contract price as down payment (T/T). The balance 70% of total contract price should be paid upon picking up the goods (T/T).
  3. Delivery: 60-90 working days after receiving the down payment.
  4. Warranty: One Year
  5. Packing: Wooden Cases
  6. The spare parts are available upon request.